Perkins 2506c Series Generator Service Manual

  • Engine: Perkins
  • Prime : 500kVA / 400 kW
  • Standby : 550kVA / 440 kW
  • Hz : 50Hz
  • Voltage : 3 Phase
  • Weatherproof Canopy
  • Auto Start Controller
  • Bunded Base Fuel Tank
  • Available Open or with Weatherproof Canopy / Container
  1. Definition Of Series Generator
  2. Perkins 2506c Series Generator Service Manual 6 5
  3. Self Excited Dc Series Generator
2506cSeries

Definition Of Series Generator

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SPG power generation system, providing optimum performance, reliability, and versatility for stationery standby, prime power, and continuous duty applications. All generator sets are prototype tested, factory build, and production tested.

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  • High quality, reliable and complete power unit
  • Compact design
  • Easy start and maintenance possibility
  • Every generating set is subject to a comprehensive test program which includes full load testing, checking and provision of control and safety shut down functions testing
  • Fully engineered with a wide range of options and accessories : Canopy, sound proof canopy and on-road trailer


ISO8528 - This generator set has been designed to meet ISO 8528 regulation.

ISO 9001 - This generator set is manufactured in facilities certified to ISO 9001.

This generator set is available with CE certification

Enclosed product is tested according to EU noise legislation 2000/14/EC

Dimensions and Weight

Open Type
Dimensions (LxWxH)mm3430x1420x2187
Dry Weightkg3900
Sound Attenuated Type
Dimensions (LxWxH)mm5022x1652x2475
Dry Weightkg4895

Phase Rating, 50Hz, PF 0,8

VoltageStandby Rating (ESP)Prime Rating (PRP)
kVAkWkVAkW
400/230550440500400

Standby Rating (ESP) : Continuous running at variable load for duration of an emergency. No overload is permitted on these ratings. In accordance with ISO 3046.

Series generator wiki

Prime Rating (PRP) : Continuous running at variable load for unlimited periods with 10% overload for 1 hour in any 12 hour period. In accordance with ISO 8528, ISO 3046.

Diesel Engine Specifications

ManufacturerPerkins
Model2506C-E15TAG2
Engine Power Output at rated rpmkWm495
HP663.5
No. of Cylinders and Build6 In Line
Engine Speedrpm1500
Aspiration and CoolingTurbocharged and Air to Air Charge Cooling
Total DisplacementL15
Bore and Strokemm x mm137x171
Compression Ratio16:1
GovernorECM
Fuel Consumption at full loadL/hr106
Fuel Tank CapacityLitreOpen : 870 / Canopy : 893
Oil CapacityLitre62
Coolant CapacityL58
Radiator Cooling Airm³ /min.722
Air Intake - Enginem³ /min.36.6
Exhaust Gas Flowm³ /min.98
  • Heavy duty Perkins diesel engine
  • Four stroke, water cooled, turbocharged and aftercooled
  • Direct injection fuel system
  • Electronic Governor system
  • 12/24 V DC starter and charge alternator
  • Replaceable fuel filter, oil filter and dry element air filter
  • Cooling radiator and fan
  • Starter battery (with lead acid) including Rack and Cables
  • Flexible fuel connection hoses and manual oil sump drain valve
  • Industrial capacity exhaust silencer and steel bellows
  • Jacket water heater (automatic models)
  • Operation manuals and circuit diagram documents

Alternator Specifications

DesignBrushless single bearing, revolving field/td>
Stator2/3 pitch
RotorSingle bearing, flexible disc
Insulation SystemClass H
Standard Temperature Rise125 - 163°C Continuous
Exciter typeSelf Excited
Phase RotationA (U), B (V), C (W)
Alternator CoolingDirect drive centrifugal blower fan
AC Waveform Total Harmonic DistortionNo load <1.5% Non distorting balanced linear load < 5%
Telephone Influence Factor (TUF)<50 per NEMA MG-1-22.43
Telephone Harmonic Factor (THF)<2%
  • Brushless single bearing system, flexible disc, 4 poles
  • Insulation class H
  • Standard degree of protection IP21 (IP22/IP23 is available)
  • Self-exciting and self-regulating
  • Impregnation with tropicalised epoxy varnish
  • Solid state Automatic Voltage Regulator
  • Stator winding with 2/3 pitch for improved harmonics

Optional Equipment

Engine
Oil Heater

Series

Alternator
3/4 Pole Output Circuit Breaker
Anti-condensation heater

Panel
Charge ammeter
Transfer Switch 3 Pole
Transfer Switch 4 Pole
Earth Fault, single set

Accessories
Bulk fuel tank
Automatic filling system
Fuel-water separator filter
Low fuel level alarm
Residential silencer
Enclosure or sound proof canopy
Trailer
Manual oil drain pump
Tool kit for maintenance

Control supervision and protection panel is mounted on the genset base frame. The control panel is equipped as follows:

Perkins 2506c Series Generator Service Manual
  • 1. Auto Mains Failure Control Panel
    • Generating set control AMF module DSE 7320
    • Static battery charger
    • Emergency stop push button
  • 2. Power Outlet Terminal Board Mounted on the Gen-set Base Frame


  • The module is used to monitor mains supply and starts and stops of a standby generating set
  • Micro-processor based design
  • Automatic control of main and generator contactors
  • Monitors engine performance and AC power output LED alarm indication
  • Front panel configuration of timers and alarm trip points
  • CAN and magnetic pick-up versions(specify on ordering)
  • 4 digital inputs/3 analogue inputs
  • 6 outputs(4 configurable on Magnetic Pick-up, 6 configurable onCANbus version)
  • Easy push button control STOP/RESET -MANUAL -AUTO -TEST –START
  • Generator Volts (L-L / L-N)
  • Engine oil pressure (PSI-Bar)
  • Generator Ampere (L1,L2,L3)
  • Engine temperature (°C&°F)
  • Generator Frequency (Hz)
  • Plant battery volts
  • Engine hours run
  • Mains Volts (Ph-Ph/Ph-N)
  • Over and Under Speed
  • Low and High Battery Volt
  • Start and Stop Failure
  • Charge fail
  • Over Current
  • Under / Over Generator Voltage
  • Low Oil Pressure
  • Emergency stop
  • High engine temperature
  • Mains available
  • Generator available
  • Mains on load
  • Generator on load
  • All canopy parts are designed with modular principles
  • Without welding assembly
  • Doors on each side
  • All metal canopy parts are painted by electrostatic polyester powder pain
  • Exhaust silencer is protected against environment influences
  • Thermally insulated engine exhaust system
  • Emergency stop push button is installed outside of the canopy
  • Easy lifting and moving
  • Easy maintenance and operation


Perkins 2506c Series Generator Service Manual 6 5

Chassis

Self Excited Dc Series Generator

  • The complete gen-set is mounted as whole on a heavy-duty fabricated, steel base frame
  • Anti-vibration pads are fixed between the engine/ alternator feet and the base frame
  • Base frame design incorporates an integral fuel tank (Up to 750 kVA)
  • The generating set can be lifted or carefully pushed / pulled by the base frame
  • Dial type fuel gauge and drain plug on the fuel tank
  • Forklift pockets within base frame (up to 500kVA)